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Aerospace Starter Generator Test Bench

Aerospace starter & generator test benches test different aero-generators, include starters, generators, and starters & generators. According to the tested object, the test bench can be dynamometer directly connect to the tested object, or by the gearbox.
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Key parameters:

  • Rated power range: 1kW to 3MW

  • Maximum speed range: 1000rpm to 100krpm

  • Rated torque range: 1N.m to 10000N.m

  • Torque measurement accuracy:0.05%FS

  • Torque control accuracy:±0.2% to ±0.5%FS

  • Speed measurement accuracy:±1rpm

 

Main test contents:

  • Efficiency MAP test

  • External characteristic test

  • Torque test

  • Speed test

  • Temperature rise test

  • Over-load test

  • Steady-state test

  • Maximum speed test

  • Durability with temperature climate test

  • User-defined cycle condition test

  • Electrical inertia simulation test

  • Controller calibration test

  • Accelerated response test

  • Torque response test

  • Lock-rotor test

  • Grid-connected switching test for power generation

 

Basic configurations:

Dynamometer & Mechanical System: A high-dynamic asynchronous or synchronous motor is selected as the dynamometer, equipped with a high-speed drive shaft system and precision, reliable mechanical components.

 

Frequency Converter: A four-quadrant frequency converter is adopted for dynamic or steady-state control of the dynamometer. It enables control of rotational speed, torque, allowing the dynamometer to operate in either motoring or generating mode.

 

DC/AC Power Supply: Supply power to the starter to simulate the start condition, generally, the current is large. According to the parameters of tested aerospace starter, the power parameters as follows:

Rated power range: 5kW to 2MW

Current range: 0 to ±2000A

DC voltage range: 12VDC to 1200VDC

AC voltage range:115VAC to 400VAC

 

Electric load: Absorbs the electrical energy from the generator and simulates the characteristics of the power-consuming equipment. JKT provides resistive load, inductive load, capacitive load, as well as regenerative electronic load.

 

Power Analyzer & Mobile Cart: A high-precision power analyzer is used to measure parameters such as current, voltage, efficiency and harmonics of the motor and controller. It can also receive torque and speed signals synchronously for calculating the motor’s mechanical efficiency.

 

MCU Power Supply: Provides an adjustable low-voltage power supply for the motor controller.

 

Test Object Cooling System: According to different tested objects, there are air-cooling system and hydraulic system. The air-cooling system provides adjustable flow rate air for the tested object. The hydraulic system provides the lubricating and cooling oil for the tested object.

Generally, the maximum temperature of the oil is very high, up to 200℃, the hydraulic system adopts high-temperature resistant hydraulic components such as pumps and valves, and is equipped with temperature and pressure compensation. It can generally operate at 180℃~200℃, while enabling precise pressure or flow control.

 

Climate Chamber: Provides a simulated operating environment with controllable high/low temperature and humidity for the test objects.

 

Automated Measurement & Control System: Conducts overall control and condition monitoring of the entire motor test bench.

700kW 30000rpm & 18000rpm Test bench for aero-generators

 

100kW 20000rpm Test bench for aero- starter & generator

 

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16.5kW 65000rpm Test bench for aero-generators

The oil cooling system of the aero starter-generator test bench adopts high-temperature-resistant hydraulic components such as pumps and valves, and features temperature and pressure compensation. The system can typically operate under working conditions of 180℃ to 200℃, while achieving accurate pressure or flow control.

 

The oil cooling system for aero-generators

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The air cooling system for aero-generators

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Consultation hotline: 0551-62885653 / Monday to Sunday: 9:00-17:00